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Zenith 1800 Concrete Block Machine

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Zenith 1800 Concrete Block Machine

Zenith 1800 is a model of successful improvement according to the principle of mechanical design. It has the characteristics of rapid production, high quality products, and diversified productions. It more efficient in the production of paver, curbstone and other products with top-layer.

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Zenith 1800 Concrete Block Machine

description1

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Product Features

Top intelligent production equipment
Zenith 1800 is a model of successful improvement according to the principle of mechanical design, It has the characteristics of massive production, high quality products, diversified production, etc. The unique design concept of the equipment makes the equipment have the performance of accurate operation, simple operation and simple maintenance, etc. Under the increasingly strict engineering safety requirements, the equipment is more efficient in producing interlock, Curbstone and other products with colored layers.

In order to minimize the cycle time and optimize the production process, Zenith has cooperated with well-known component companies to improve the hydraulic system and electrical equipment. The four main movements of the improved 1800 machine, such as mold lifting, indenter lifting, base-mix material feeding frame driving and face-mix feeding frame driving, are all controlled by HNC control circuit. Make the equipment run faster and more accurately.

Zenith has carried out a brand-new development on the vibration system of Model 1800 to break through the limitation of production capacity, including using the newly developed frequency conversion control motor vibrator to make the equipment more stable and flexible. The maximum forming area of Zenith 1800 reaches 1,400 × 1,400 mm (Pallet size).

Technical Parameters

Characteristic
Max. Product Height	500mm
Min. Product Height	50mm
Optional Product Height	25mm
Standard Pallet Size
Max.	1400 x 1400mm
Different Pallet Sizes are optional
Bae-mix Hopper
Capacity	2400L
The hopper capacity can be adjusted according to the size of the pallet size
Face-mix Hopper
Capacity	2400L
Different hoppers can be selected for Multi-color production
Max. Feed Height	3900mm
Equipment Weight
With Face-mix Device	32T
Equipment Dimensions
Total Length	9100mm
Total Height (transport)	3300mm
Total Width (transport)	3150mm

Vibration System
Vibration Table (Pallet depth can reach 1200mm)	Three parts
6 Vibration Motors (max. centrifugal force)	170KN
Vibration Table (Plate depth can exceed 1200mm)	Two parts
8 Vibration Motors (max. centrifugal force)	230KN
Upper Vibration Motor
2 Vibration Motors (max. centrifugal force)	35KN
Hydraulic
System: Multi-loop, medium voltage
Total Capacity	315L/min
Max. Operating Pressure	180bar
Optional Accumulator Buffer
Electrical
Connection Power Supply with Face-mix Device (standard)	210kW
Control System (Siemens)	S7-400
Desktop/panel Version of Computer Visualization System (WinCC)

Technology Advantage

Zenith "Ultra-dynamic" servo vibration technology "Ultra-dynamic" servo vibration technology is a high-efficiency, self-adaptive vibration system specially designed for block machine; The servo motor can make the fastest response in the shortest reaction time, realize the highest vibration performance, reduce the cement consumption, shorten the production cycle, and produce high-density concrete products at the production place; Vibration system can adapt to the production requirements of different concrete products.
Accurate & quick mold changing system Automatic quick mold changing system is a system based on multi-device linkage and cooperation, which realizes rapid mold changing through intelligent system operation. When the mold is transferred to the main machine, the hoisting system realizes automatic mold change on the quick mold change device, and the tamper head and mold box are pneumatically clamped automatically; Safe, efficient, easy to operate and maintain, and the mold changing time is 10-15 minutes.
High precision servo hydraulic system The hydraulic system adopts high-end variable displacement pump and feedback servo valve system; Pressure, speed and position are closed-loop digital control, which can automatically adjust the flow and pressure of hydraulic pump. Independent oil temperature control system has high automation degree and precision, and the working efficiency can be improved by 10%-20%; It has the characteristics of energy saving, noise reduction, high efficiency and environmental protection.
Fully integrated automatic control system Adopt the most advanced automatic control platform of Siemens TIA-Portal series PLC in the world; It has faster, more precise and more stable operation ability and anti-interference ability. Flexible output through platform control technology can avoid fierce impact action of equipment and prolong service life of equipment. Visual display and diagnosis of human-computer interaction system and control system signals greatly facilitate operation and work.
Intelligent feeding system The feeding system adopts the patented feeding technology of 360 rotary stirring, and the stirring group is equipped with simulation calculation stirring rollers, which can intelligently adjust the feeding mode according to different specifications of molds; Realize the uniformity and efficiency of feeding; It can be more suitable for the best feeding mode of special materials such as construction waste and tailings; With cylinder scraping and blowing device, it can avoid the influence of aggregate residue on fabric color, and make the surface color of products more beautiful.
Accurate servo control system Through signal feedback, the phase and speed of vibration are controlled, and the synchronization is high; High-speed standby and high-frequency operation can shorten the cycle time by 1.5 s with high efficiency; The servo controller is a book-type single-axis motor module, and the driver adopts a common DC bus connection mode (renewable energy can be utilized and recycled), which can reduce energy consumption by 15%; The braking effect is better.
German Version of High-quality Frame Design The main frame adopts the high-strength welded frame structure designed by Zenith brick machine technology, which is welded by customized special section steel. The design is reasonable, the welding is uniform and beautiful, and the whole frame is treated by aging vibration to ensure the high quality and high stability of the frame. The advanced structural design process makes the main machine expandable, and the side mold opening and closing function cabinet, board drawing (core) function and polystyrene board implantation function can be added later.
Leading intelligent cloud service system QGM&Zenith Intelligent Equipment Cloud Service Platform realizes online monitoring, remote upgrade, remote fault prediction and fault self-diagnosis, and equipment health status evaluation; Generate equipment operation and application status reports and other functions; Remote services can quickly diagnose and solve problems for users. Everything is interconnected, and the production and operation of equipment can be seen through the network in every corner of the world.
Intelligent AR maintenance technology Based on the intelligent equipment cloud service platform, with advanced AR service glasses, the intelligent AR maintenance technical service of QGM can be constructed, which can realize the rapid location of fault errors and the real-time generation of solutions. By establishing a real-time link with the cloud service platform, online real-time voice and graphics communication and sharing between users, technicians and after-sales engineers can be realized, and "you are my eye" can be carefully created to build a remote expert-level "precise surgery" maintenance service.
Scalable automatic control system Expandable mechanical functional interfaces such as side mold opening and closing device (curbstone with colored surface layer), horizontal groove pulling device (water conservancy brick/interlocking hollow block) and foam conveying device (insulation block) are reserved, which can realize rapid matching of multifunctional new product production. The DCS PN data interface is reserved, which has strong scalability and can be compatible with the user's central control system; It can also realize the new requirements of users in the production process of equipment, and upgrade and optimize the software of equipment; To provide users with long-term value-added services.